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Technical posts of '2025' 'February'

IP Rating

The IP Code (or International Protection Rating, sometimes also interpreted as Ingress Protection Rating) consists of the letters IP followed by two digits and an optional letter. As defined in international standard IEC 60529, it classifies the degrees of protection provided against the intrusion of solid objects (including body parts like hands and fingers), dust, accidental contact, and water in electrical enclosures. The standard aims to provide users more detailed information than vague marketing terms such as waterproof.

The digits (characteristic numerals) indicate conformity with the conditions summarized in the tables below. Where there is no protection rating with regard to one of the criteria, the digit is replaced with the letter X.

For example, an electrical socket rated IP22 is protected against insertion of fingers and will not be damaged or become unsafe during a specified test in which it is exposed to vertically or nearly vertically dripping water. IP22 or IP2X are typical minimum requirements for the design of electrical accessories for indoor use.

Solids, first digit

The first digit indicates the level of protection that the enclosure provides against access to hazardous parts (e.g., electrical conductors, moving parts) and the ingress of solid foreign objects.

Level Object size protected against Effective against
0 No protection against contact and ingress of objects
1 >50 mm Any large surface of the body, such as the back of a hand, but no protection against deliberate contact with a body part
2 >12.5 mm Fingers or similar objects
3 >2.5 mm Tools, thick wires, etc.
4 >1 mm Most wires, screws, etc.
5 Dust protected Ingress of dust is not entirely prevented, but it must not enter in sufficient quantity to interfere with the satisfactory operation of the equipment; complete protection against contact
6 Dust tight No ingress of dust; complete protection against contact

Liquids, second digit

Protection of the equipment inside the enclosure against harmful ingress of water.

Level Protected against Details
0 Not protected
1 Dripping water Dripping water (vertically falling drops) shall have no harmful effect.
2 Dripping water when tilted up to 15° Vertically dripping water shall have no harmful effect when the enclosure is tilted at an angle up to 15° from its normal position.
3 Spraying water Water falling as a spray at any angle up to 60° from the vertical shall have no harmful effect.
4 Splashing water Water splashing against the enclosure from any direction shall have no harmful effect.
5 Water jets Water projected by a nozzle against enclosure from any direction shall have no harmful effects.
6 Powerful water jets Water projected in powerful jets against the enclosure from any direction shall have no harmful effects.
7 Immersion up to 1 m Ingress of water in harmful quantity shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time (up to 1 m of submersion).
8 Immersion beyond 1 m The equipment is suitable for continuous immersion in water under conditions which shall be specified by the manufacturer. Normally, this will mean that the equipment is hermetically sealed. However, with certain types of equipment, it can mean that water can enter but only in such a manner that produces no harmful effects.
Current Ratings

AC1

  • Non-inductive or slightly inductive loads,resistance furnaces.
  • IEC product standard 947-4

AC3

  • Squirrel-cage motors:  Starting, switching off motors during running.
  • IEC product standard 947-3

AC4

  • Starting of squirrel-cage motors with inching and plugging duty. Rapid Start/Stop. (Make and Break LRA).

AC11

  • Auxiliary (control) circuits

AC15

  • Control of AC electromagnetic Loads.
  • IEC product standard 947-5-1

AC20

  • Connecting and disconnecting under no-load.
  • Assumes all switching operations are carried out by other capable devices before this device is operated.
  • IEC product standard 947-3

AC21

  • Switching of resistive loads, including moderate overloads.
  • IEC product standard 947-3

AC22

  • Switching of mixed resistive & inductive loads.
  • IEC product standard 947-3

AC23

  • Occasional switching of motors or other highly inductive loads.
  • IEC product standard 947-3
Overload Trip Class

Understanding Trip Class for Thermal Overload Relays in Motor Protection

Introduction

Thermal overload relays are crucial in motor protection, safeguarding electric motors from overheating due to prolonged overcurrent conditions. One key specification of thermal overload relays is the trip class, which defines how quickly the relay disconnects power when an overload occurs. Understanding trip classes is essential for selecting the right relay for a motor application.

What is Trip Class?

Trip class refers to the time it takes for an overload relay to trip (disconnect power) when the motor experiences an overcurrent of six times its full-load current. The trip class ensures the motor is protected without unnecessary interruptions while allowing for normal startup conditions.

Common Trip Classes

There are several standardized trip classes, each suited for different motor applications:

  1. Trip Class 5

  1. Trip Class 10

  1. Trip Class 20

  1. Trip Class 30

    • Trips within 30 seconds at six times the full-load current.

    • Used for high-inertia loads, such as large conveyor belts, crushers, and mixers, where longer startup times are required.

    • Recommended Starters:
      High Performance Soft Starters

Selecting the Right Trip Class

Choosing the appropriate trip class depends on the motor’s startup characteristics and application requirements:

  • Fast acceleration motors (e.g., small pumps, conveyors) – Class 5 or 10.

  • General industrial applications (e.g., Stirrers , large fans) – Class 20.

  • Heavy-duty applications (e.g., crushers, large mixers) – Class 30.

Selecting the correct trip class ensures both protection and operational efficiency, preventing unnecessary trips while avoiding motor damage due to prolonged overload conditions.

Conclusion

Trip class is a critical factor in selecting thermal overload relays for motor protection. By understanding different trip classes and their applications, you can optimize motor performance, reduce downtime, and enhance overall system reliability. Always consider the motor’s starting characteristics and application demands when choosing an overload relay to ensure optimal protection and efficiency.

 

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